Precision edge prep yields dramatic thru-put and weld quality gain. |
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GEN III SINGLE SIDED EDGE PREP
Most tailored blank suppliers now realize the importance of attaining the best possible edge fit-up prior to the laser butt welding process. Well above any adaptive or gap compensating process, precision edge prep yields the most dramatic and reliable thru-put and weld quality gain... blank after blank, year after year.
A conventional shear simply cannot hold up to the rigors of the tailored blank environment. Differential thicknesses, asymmetrical loading, the processing of higher strength materials and cutting thru weld joints on multi-component/multi-linear parts, are but a few of the challenges that cause a such a machine to fail in its application. VIL/Wayne Trail has therefore introduced the Gen III 1x-D single sided, fixed knife precision edge prep system. This system has all the same attributes of our proven double sided machines, and is a drop in replacement that will fit within the footprint of the conventional shear it will replace. A true ‘set it and forget it’ machine that requires no adjustments, and can run millions of cycles before requiring blade maintenance.
GEN III DOUBLE SIDED EDGE PREP
The Gen III double sided edge prep system is unrivaled in durability. |
The Generation III double sided fixed knife edge prep system from VIL is simply ‘best in class’. No other machine can rival it’s performance or durability.
Based on the patented clamping and cutting approach perfected by VIL on the Generation I die set type system, the Gen III design offers a more versatile and affordable solution that can be supplied either fully integrated into a new laser welding system, or retro-fitted into any existing system as a means to radically increase output and quality.
Each side of the Gen III 2x system can be operated independently, optimizing cycle time and synchronization requirements with upstream and downstream automation.
Every EPS system from VIL/Wayne Trail is fully capable of processing the entire range of material grades used in today’s automotive products – from mild and deep draw quality coated steels, to the most aggressive or exotic grade of AHSS – and even aluminum when the job calls for it! Long length weld seams, with or without weld joint intersections, or multi-out blanks for underbody components – can all be processed without adjustment on a VIL Gen III EPS.
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Wayne Trail Technologies is an ISO-9001:2008 Certified Supplier
