FLEXWELD II 'MULTI-AXIS' LASER BLANK WELDING SYSTEM
Flexweld II 'Multi-Axis' Laser Blank Welding System. |
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The Flexweld II series of laser blank welding systems, represents a new, lower cost approach to the need for systems that can accommodate linear, multi-linear, multi-axis and curviliniear welding requirements. By combining the attributes of a time proven and robust linear weld station, with a fully integrated lower servo shuttle that drives a quick-change dedicated weld 'fixture', the system provides a new level of flexibility to the tailored blank manufacturing market.
Control options can be selected to multi-axis and curvilinear requirements. A servo weld head with programmable roate and tilt axes, seam tracking and seam geometry measurement, are standard.
As with all VIL systems, the customer can select from a variety of laser and robot manufacturers, to suit their particular standards or preferences. All VIL/Wayne Trail laser weld systems are CDRH class 1 compliant, and are fully tested prior to shipment.
FLEXWELD II SYSTEM LEGEND
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Flexweld II 'Multi-Axis' Laser Blank Welding System
Scope of supply, system as shown above:
1. 2 - Destacking stations (stationary)
2. 6 - Destacking pallets with fanner pins
3. 2 - Bases, end effectors, vacuum systems, and programming for all robots
4. 0 - CUSTOMER SUPPLY: two robots, controllers, hardware configuration
5. 1 - Robot to robot 'high 5' turn-over, with (1) special dual robot tool provided
6. 1 - Double blank collection table
7. 1 - Multi-axis weld station w/CDRH class 1 guarding, fume exhaust, linear motor gantry drive
8. 1 - Lower linear servo shuttle with fixture plate - expandable design for dual sided operation
9. 1 - Weld head: Precitec focus head; seam tracking and SGM monitor, servo rotate, servo tilt
10. 2 - Stacking stations (stationary)
11. 0 - CUSTOMER SUPPLY: 'master' stacking pallets, two pocket design - for small parts
12. 1 - Blank eject/reject station
13. 1 - Perimeter fencing/interlocked safeguarding system
14. 1 - IPG Photonics YLR 400 4KW 'fiber' laser and required optic and cooling accessories
15. 1 - Torit fume exhaust and filtration system
16. 1 - Fully integrated control system, touch screen op station, all cabling, wire-ways
17. Pre-shipment testing and full run-off of customer supplied material
18. Installation supervision, start-up assistance at end-user site
19. Training: mechanical, electrical, maintenance, Precitec systems, IPG equipment
20. Documentation package, CD based
21. Development software: op screens, PLC, servo drives, pendent control
22. Freight, rigging and installation services
OPTIONS: Upgrade to CNC control for angular or curvilinear welding; custom fixtures; Dual sided 'multi-plexed' operation for additional output and utilization.
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Wayne Trail Technologies is an ISO-9001:2000 Certified Supplier
